Tag Archives: Rhino

Simulation-Based Design for 3D Printing: Special Effects and the Store of the Future

3D Printing Simulation Based Design

In a two-part lecture during the Inside 3D Printing conference in Chicago, artist and designer Isaac Katz of Electronic Art Boutique gave us an overview of the powerful 3D modeling software programs available on the market today.  He considers these programs to be essential creative tools, which he uses to create works of art, jewelry and sculpture in a process he calls “simulation-based design“.

Katz employs sculpting programs like Zbrush and Mudbox, and the more CAD-centered Rhino to create powerful and detailed images which he projects onto canvas, and exports to 3D printers to create sculptures and jewelry casts.  These tools are commonly to create visual effects for 2D media, but can have a broad range of other applications, including architecture, industrial design, jewelry, sculpture and others.  Katz emphasized that programs like Zbrush and Mudbox harness a great deal of mathematical power, and are capable of generating an “incredibly high level of detail” that extends even beyond what current 3D printers are capable of rendering in a physical model.

However, Katz noted, 3D printing capability continues to catch up and is poised to grow exponentially, and the intersection of 3D simulation technology and 3D printing has the power to change our visual experience of the world.

3D Printing Simulation Based Design

For designers, Katz explained that this process presents a completely new way of looking at design and product creation that allows them to both capture more detail and project a range of organic and fluid shapes that may otherwise be difficult or impossible to obtain.  Increasingly, if you can imagine and create a character, you can animate and print that same character using motion capture technology, as well as other non-traditional, non-CAD software, and thanks to 3D printing technology, you can also create a physical model of your character.

For investors and business owners, the combination of simulation technology and 3D printing provides “a glimpse into the design process…and some vision for what’s possible,” both today and in the years to come.

In the second part of his lecture, Katz articulated his vision for the future of retail in a world that continues to trend toward greater personalization.  Katz drew a sharp contrast between the retail store of the present, in which producers and customers alike are forced to transact around pre-designed and pre-fabricated products, and the store of the future, in which customers will be able to purchase clothing and other goods that are uniquely made to their specifications at or after the time of purchase.

Such a world, in Katz’s view, would not only allow retailers to save costs by eliminating the need for complex distribution chains, but it would also invite users into the creative process as part of the retail experience.

 

Authored by On 3D Printing contributor Lisa M. Pérez, co-founder of Heart Design Inc.

 

3D Printed Lightclip Lets You Signal Batman With Your iPhone and More

3D Printed Lightclip Batman Signal

3D Printed Lightclip Turns Your iPhone into a Batman Signal, or a Ninja Ghost, and More

This is a review of Lightclip, one of the coolest and most elegantly-designed 3D printed products we’ve come across. We also interview the designer.

(For full disclosure, the designers behind Lightclip sent us a complimentary product to try out.)

The Lightclip is a 3D printed accessory for the iPhone that becomes illuminated when you turn on a flashlight app. A variety of designs were created by Lab02 and are available for sale at Shapeways for $12 to $17 each.

Our Impression of Lightclip

The design is quite a step up from what you would normally expect from 3D printing. Instead of rigid ABS plastic, the Lightclips are 3D printed in White Strong and Flexible (Nylon). As Shapeways said in their own review:

This material is very strong (obviously), affordable and an excellent light diffuser. The Lightclip emits a beautiful ambient light, which is evenly distributed and very easy on the eyes. Use it as a nightlight, at a camping trip or when in need of a superhero!

We loved the different types of Lightclips. Included in the Shapeways store are a traditional light bulb, a ghost, a ninja ghost, and a Batman spotlight. Each one fit perfectly to capture all of the light from the iPhone flash; no leakage. See the gallery below for examples.

Fun for kids. Though not a toy, kids were very attracted to the Lightclip, turning the flashlight on and off repeatedly to see the Lightclip glow.

In summary, the Lightclip is really more about fun and fashion than function, but it’s worth the $15 price point as a conversation piece and perhaps a night light on occasion.

Interview with the Designer of Lightclip

We interviewed Dinos Costanti, the designer of Lightclip. The transcript of our interview is below.

On 3D Printing: Tell us about your organization and your history in 3D printing.

Costanti: My name is Dinos Costanti and i’m a software developer and 3D modeler. Vangelis Hadjiloizou is a painter and the ex Creative Director of the largest advertising agency in Cyprus. We started working together as freelance industrial designers in 2011. Right from the beginning we wanted a way to prototype our designs. We had access to a nice CNC machine locally, but we needed something better. That’s how we started using Shapeways and i.materialise.

We were very impressed with the capabilities of the modern 3D printers, especially with the EOS SLS machines. We even used them for a small production run of 110 small mushrooms that we designed as a giveaway for one of our customers. That was the final proof for us that 3D printers can be used for small scale manufacturing.

So we launched Lab02.org as a place to show and promote our personal designs. That is probably the dream of every designer; A way to make and sell the products that no one is willing to fund and manufacture! And as 3D printing becomes more popular, we’d love to feature the designs of other Cypriot designers.

Over the past 3 years we’ve gained a lot from the 3D printing community. And it is thanks to it that we can now afford our own 3D printer. As our way of giving something back we’ve made the Lightclip available under a Creative Commons license.  This way anyone can download, modify, and print his or her own for free!

On 3D Printing: The designs you have made are very intricate and probably more elegant than what most people would expect when they think of 3D printing. Was it difficult to design?

Costanti: Not at all! The Lightclip went from initial idea to sketching, modeling and prototyping in about 10 working days. That included 5 days for Shapeways to print and ship the prototype.

I think that the 3D design software companies are starting to realize the need to address the amateur or rather the non-engineering crowd. We mainly use Moi3D, a NURBS modeler created by Michael Gibson, the original developer of Rhino. This is probably the easiest and friendliest NURBS modeler on the market and a perfect fit for designing for 3D printing.

On 3D Printing: How do you see these types of 3D printed goods growing in adoption?

Costanti: The production of 3D printed goods is going to explode. As more 3D printers are becoming available, prices are being pushed down. And as 3D printing materials become cheaper we are coming to a point, maybe in a year or so, where 3D printing will be a viable and cost effective solution for small scale manufacturing. Especially so for the 100 – 3000 units production runs which, using traditional injection molding, are currently in kind of a “no man’s land”.  That is mainly due to high molding costs which demand a major investment with traditional methods, but are not required at all with 3D printing.

That is going to have a profound impact on the variety and complexity of available products as more and more designers can simply self-publish their products using their own 3D printer or a 3D printing service.

On 3D Printing: How has your experience with Shapeways been?

Costanti: Our experience with Shapeways has been amazing right from the beginning. Their engineers are very knowledgeable and they were instrumental in our quest to master the basics of designing for 3D printing. Also, their printing times are constantly improving. They will usually ship a lot sooner than the date they quote!

There is little doubt in my mind that these 3D printing services are the prototypes for the factories of the future.

On 3D Printing: Any other creative ideas your working on at the moment?

Costanti: We’ve had another very successful product with i.materialise, the Dragonbite grip which was designed for printing in stainless steel. It is currently the feature of a design competition at i.materialise.

We are also working on the initial sketches of our new project, a water pipe, designed to be printed in ceramic. This is the one material we haven’t used so far and we are very excited about it.  I’m sure that it will present its own challenges but it is something we wanted to try for a long time. We hope it will be available in a month or so.

 

Thanks for sharing the Lightclip with us!