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Team Great Britain Olympic Cyclists Fitted with 3D Printed Helmets

3D Printed Olympics Cycling Helmets

Team Great Britain has an edge above other teams, at least in cycling, thanks to 3D printing. UK Sport and British Cycling commissioned the design and production of custom cycling helmets, bespoke to each Olympic cyclist. Using laser scanning and 3D printing technology, the helmets were designed and prototyped in no time.

According to the company, the prototypes were physically used as part of the helmet fitting process; giving the athletes confidence that their helmet fit would be flawless.

Extensive testing found that aluminium honeycomb, often used within the aerospace industry, worked well as a material for the helmet core. When combined with the unique dual shell, it was said to outperform previous designs in terms of absorbing impact energy efficiently and ensuring deceleration forces weren’t transferred to the wearer.

Dr Scott Drawer, head of research and innovation at UK Sport, said: “Our job is to ensure our athletes make it to the start line among the best prepared and most feared in the world. Britain has a wealth of expertise in science, engineering and technology and by working with companies like Crux Product Design we can tap into a much wider network of skills and abilities from other industries to ensure we are leaving no stone unturned in our pursuit of sporting excellence.”


Via Eureka Magazine.