Tag Archives: design

Designing Future Body Armor after Dragon Fish Scales with 3D Printing

Dragon Fish 3D Printed Armor

Researchers from MIT have looked to an ancient fish for inspiration in modern warfare.

This fish, Polypterus senegalus, is a tough beast whose strong bite and sturdy exoskeleton has kept its species going for 96 million years. Each of the scales that cover its long body is made up of multiple layers; when the fish is bitten, each layer cracks in a different pattern so that the scale stays intact as a whole.

Scales near the flexible parts of the fish, such as the tail, are small and allow the fish to bend. Those on the side, protecting the internal organs, are larger and more rigid. Their joints fit together tightly so that each peg reinforces the next scale rather than allowing it to flex.

After performing x-ray scans of scales, Swati Varshney and her team turned to 3D modeling and 3D printing to develop body armor that would protect humans in a similar way.

The researchers created computer models of the different scale types and blew them up to 10 times their original size. Using a 3D printer, they printed a sheet of 144 interlocking scales out of a rigid material (an early prototype is pictured). The group hopes to eventually develop a full suit of fish-scale body armour for the US military that could replace the heavy Kevlar armour currently used, but Varshney says this is still some way off. Such a suit would mimic the fish: rigid and strong across the torso and more flexible towards the joints.

 

Via NewScientist.

Dragon fish photo by kafka4prez used under Creative Commons license.

Wow: 3D Printing a Lunar Base with Material Already on the Moon

Lunar Base 3D Printing

If you look back at the growth of civilization, we have progressed from building huts out of mud and rock to constructing massive skyscrapers with advanced machinery. Imagine now starting over on the moon. How would you go about constructing livable habitats on the moon? Would you transport everything from the Earth?

Similar to a process developed by Washington State University researchers we covered earlier, a concept developed by Foster + Partners proposes to use 3D printing to construct a lunar habitat from material already on the moon.

Foster + Partners is part of a consortium set up by the ESA to explore the possibilities of 3D printing to construct lunar habitations. Addressing the challenges of transporting materials to the moon, the study is investigating the use of lunar soil, known as regolith, as building matter.

The practice has designed a lunar base to house four people, which can offer protection from meteorites, gamma radiation and high temperature fluctuations. The base is first unfolded from a tubular module that can be transported by space rocket. An inflatable dome then extends from one end of this cylinder to provide a support structure for construction. Layers of regolith are then built up over the dome by a robot-operated 3D printer to create a protective shell.

To ensure strength while keeping the amount of binding “ink” to a minimum, the shell is made up of a hollow closed cellular structure similar to foam. The geometry of the structure was designed by Foster + Partners in collaboration with consortium partners – it is groundbreaking in demonstrating the potential of 3D printing to create structures that are close to natural biological systems.

Simulated lunar soil has been used to create a 1.5 tonne mockup and 3D printing tests have been undertaken at a smaller scale in a vacuum chamber to echo lunar conditions. The planned site for the base is at the moon’s southern pole, where there is near perpetual sunlight on the horizon.

The consortium includes Italian space engineering firm Alta SpA, working with Pisa-based engineering university Scuola Superiore Sant’Anna. Monolite UK supplied the D-Shape™ printer and developed a European source for lunar regolith stimulant, which has been used for printing all samples and demonstrators.

Lord Foster: “This project is a significant and pioneering step in space age construction. Working with our European colleagues, it is part of our on-going commitment to research and innovation.

”Xavier De Kestelier, Partner, Foster + Partners Specialist Modelling Group:“ As a practice, we are used to designing for extreme climates on earth and exploiting the environmental benefits of using local, sustainable materials – our lunar habitation follows a similar logic. It has been a fascinating and unique design process, which has been driven by the possibilities inherent in the material. We look forward to working with ESA and our consortium partners on future research projects.”

 

Image credit: ESA.

Copyright Law, DMCA, and 3D Printing: A Detailed Whitepaper

Copyright and 3D Printing

Michael Weinberg has published an extensive whitepaper about the potential impact of Copyright Law on the emerging 3D printing industry.

3D printing provides an opportunity to change the way we think about the world around us. It merges the physical and the digital. People on opposite sides of the globe can collaborate on designing an object and print out identical prototypes every step of the way. Instead of purchasing one of a million identical objects built in a faraway factory, users can customize pre-designed objects and print them out at home. Just as computers have allowed us to become makers of movies, writers of articles, and creators of music, 3D printers allow everyone to become creators of things.

3D printing also provides an opportunity to reexamine the way we think about intellectual property. The direct connection that many people make between “digital” and “copyright” is largely the result of a historical accident. The kinds of things that were easiest to create and distribute with computers – movies, music, articles, photos – also happened to be the types of things that were protected by copyright. Furthermore, it happened to be that the way computers distribute things – by copying – was exactly the behavior that copyright regulated. As a result, copyright became an easy way to (at least attempt to) control what people were doing with computers.

 

In the whitepaper, Weinberg explains how copyright law and the DMCA will apply to 3D printing. He also describes the first case of copyright infringement: the Penrose triangle.

Penrose Triangle 3D Printing

The story of the first 3D printing-related copyright takedown request is a case in point. A designer named Ulrich Schwanitz created a 3D model for an optical illusion called a “Penrose triangle.” He uploaded his design to a website, Shapeways, that allows designers to sell 3D printed objects and invited the public to purchase a copy in the material of their choice. He also, for better or worse, both claimed that creating this design was a massive design achievement and refused to tell anyone else how he made the object.

As is often the case on the internet, shortly thereafter another designer, Thingiverse user artur83, uploaded a Penrose triangle with the comment:

Inspired by Ulrich Schwanitz’s ‘challenge’
about the “Impossible Penrose Triangle”
I thought I’d give it a try.
Looks pretty neat.

Unlike Shapeways, the website Thingiverse is built around sharing design files. As a result, because it was now up on Thingiverse anyone could download the design, understand how it worked, and print out their own version at home.

Schwanitz did not appreciate artur83′s behavior and sent a request to Thingiverse that the model be removed. [16] Thingiverse complied, but eventually public outcry convinced Schwanitz to dedicate his design to the public domain and retract the takedown request.

Weinberg continues in his whitepaper to describe the difference between useful and creative objects, licensable and non-licensable designs. He concludes that online communities will have a great amount of influence on how copyright policy is enacted.

Until there is better legal clarity, cultural clarity is the best way to protect the development of 3D printing.

Read the full whitepaper called What’s the Deal with Copyright and 3D Printing?.

Fashion Week and 3D Printing: Stratasys and Shapeways Hit the Runway

Wearable Stratasys and Materialise 3D Printed Pieces Hit Paris Fashion Week at Iris van Herpen Show

3D printing has been used to develop some new interesting fashion designs. At the 3D Print Show in London last October, there was a live catwalk featuring 3D printed wearables.

With Paris and New York Fashion Week in season, 3D printing is again on display.

In Paris, a Dutch designer exhibited 3D printed collections made on a Stratasys 3D printer:

Dutch designer van Herpen’s eleven-piece collection featured two 3D printed ensembles, including an elaborate skirt and cape created in collaboration with artist, architect, designer and professor Neri Oxman from MIT’s* Media Lab, and 3D printed by Stratasys. An intricate dress was also designed in collaboration with Austrian architect Julia Koerner, currently lecturer at UCLA Los Angeles, and 3D printed by Materialise, marking the second piece created together with Koerner and the ninth with Materialise.

The 3D printed skirt and cape were produced using Stratasys’ unique Objet Connex multi-material 3D printing technology, which allows a variety of material properties to be printed in a single build. This allowed both hard and soft materials to be incorporated within the design, crucial to the movement and texture of the piece. “The ability to vary softness and elasticity inspired us to design a “second skin” for the body acting as armor-in-motion; in this way we were able to design not only the garment’s form but also its motion,” explains Oxman. “The incredible possibilities afforded by these new technologies allowed us to reinterpret the tradition of couture as “tech-couture” where delicate hand-made embroidery and needlework is replaced by code.”

Van Herpen adds, “I feel it’s important that fashion can be about much more than consumerism, but also about new beginnings and self-expression, so my work very much comes from abstract ideas and using new techniques, not the re-invention of old ideas. I find the process of 3D printing fascinating because I believe it will only be a matter of time before we see the clothing we wear today produced with this technology, and it’s because it’s such a different way of manufacturing, adding layer-by-layer, it will be a great source of inspiration for new ideas.”

Learn more about Objet 3D printers at the company’s website.

In New York, designers will be sitting down with Shapeways to discuss Fashion in 3D.

Shapeways, a 3D printing design studio and marketplace that spoke at our Startup Showcase last fall, will host an interactive design experience and lectures on the future of fabrication at Manhattan’s Ace Hotel to explore how digital technology can revolutionize fashion.

Designers Michael Schmidt (famous for Lady Gaga’s bubble dress), Anna Sheffield, and Chris Habana will work with computer-aided design modelers to help guests create custom products using 3D printing on Feb. 9, in the hotel lobby. The all-day event will culminate with the unveiling of a 3D printed dress designed by Schmidt and Francis Bitonti.

At the Decoded Fashion Forum at Mercedes-Benz Fashion Week, Shapeways’ Director of Marketing Carine Carmy will chat with designer Kimberly Ovitz about 3D printing on the runway. Ovitz will debut her first 3D printed collection for AW13, one of the few times a designer collection has incorporated 3D printing.

Crayon Creatures Turns Kids Drawings Into 3D Printed Figurines

Crayon Creatures Sun

Crayon Creatures is a service that turns kids drawings into 3D printed figurines. Using a custom digitalization process and a high-end 3D printer, Crayon Creatures can deliver an awesome reward for your child’s creativity.

Think “Where the Wild Things Are” meets 3D printing. The service writes on its about page:

Children drawings are weird and beautiful.
Kids produce an immense amount of drawings that populate fridges, living rooms and workspaces of parents, family & friends.
Those drawings are amazing, We love them.

Here you can turn those drawings into volumetric figurines.
Nice looking objects that will decorate your home and office with a colorful touch of wild creativity.

We will bring to life the kid’s artwork by modeling a digital sculpture and turning it into a real object using 3D Printing technology.

Below is a graphic illustration the transition from paper drawing to sandstone figurine.

Crayon Creatures Process

The end result looks amazing in the photographs provided by Crayon Creatures, which was not surprising once we learned that the service was created by design studio cunicode.

One thing that might be surprising is the price. Each figurine costs €99 plus €15 shipping. That’s definitely expensive for a doodle. But just imagine how happy it could make your child.

Crayon Creatures Llama

Visit Crayon Creatures to check out the service for yourself!