Tag Archives: Shapeways

3D Printing Materials: From Plastic to Metal to Wood and Beyond

Shapeways 3D Printing Materials

3D Printing Materials: What You Can Make

This is a guest post by Kyle Hurst, whose bio is at the end of the article.

If you look up 3D printing on the internet you’re likely to run into a variety of objects ranging from decorative knick-knacks to full blown prototype models of new inventions. While there’s a lot of emphasis on all of the cool ideas that concept designers have come up with, there is relatively little hype about the development of the various materials and techniques being developed and that are now floating around in the 3D printing community. Here is quick look at the variety of different materials available on the market today.

Hard Plastics

This is the most common material and you can find it all over the internet, or even make your own out of garbage plastic using a home extrusion machine. “Hard” is usually a relative term and depends heavily on the number of layers in your model. Being the first and most prolific material it’s used for lots of different ideas from sculptures, to graphic design, to mechanical models. Sometimes they’re even used to make functional parts and tools.

Flexible Plastics

This is a very significant advancement in printing technology because it allows people to print objects with flexible parts in them to build composite structures. That means that printed items don’t have to be stiff, greatly broadening the variety of functional objects that can be effectively produced. Because it’s a lot more rubbery in consistency it’s very useful not only for making flexible objects, but for any number of practical applications such as shoe soles, handgrips, or grips on the undersides of objects to prevent them from sliding around.

Metals

Selective Laser Sintering has been around for decades, but it hasn’t ever been put to this type of use, and it definitely hasn’t been affordable for a private person. The incorporation of laser sintering into 3D printing allows people to build much more durable and heavy objects. While that means producing machine parts that typically have to be cast or ground by machine tools, it could also be applied to make less glamorous everyday objects like a hammer, or a screwdriver.

Chocolate

While some people were out chasing the dream of home manufacturing, others got a bit more creative. Considering that at the end of the day we’re using a robot to dab droplets of sticky things strategically into predetermined shapes, it was only a matter of time before someone thought to use chocolate. Perhaps in the future we won’t be so lazy as to buy a box of chocolate hearts for valentines day, but instead design and customize chocolate sculptures as gifts? The idea might be a bit too romantic, but at least it’s tasty.

Wood Composite

Designed to appeal on aesthetically as well as economically, a German company found a way to create printable wood. It’s made of wood fibers and a lignin based polymer that behaves similarly to plastic. Depending on temperature it will print with different colors, allowing for the addition of artificial “tree-rings” in printed items. The material looks and feels essentially like wood, but more important is that it’s actually made of wood and natural ingredients. That means that we don’t need to rely on artificial non-renewable plastics for 3d printing purposes.

3D printing is becoming increasingly ready to make the jump from fun design toy to essential home-manufacturing tool. If we’re lucky then in 10 years we’ll be sitting in our homes with our own 3D printers building many of the items that we buy at the store today.

 

About the author: Kyle Hurst has a background in 3D modeling and B2B marketing. He’s currently pursuing his education further and writing about 3D plastic printing in his free time.

Have something to say? Submit your own guest post to On 3D Printing!

 

Shapeways Materials Sample Kit photo by Shapeways used under Creative Commons license.

$200 MakiBox 3D Printer Competes at the Low End Market

MakiBox 3D Printer

$200 MakiBox 3D Printer is the Cheapest on the Market

The MakiBox 3D printer is the creation of 37-year-old Jon Buford, founder of Hong Kong-based startup Makible. Buford launched the company with $50,000 in seed funding and a round of pre-orders from a crowdfunding campaign. Makible’s 2013 goal is to hit $2 to $3 million in revenue.

Targeting Cost over Scale

MakiBox is attacking the low end of the market. While leading desktop 3D printers from MakerBot and 3D Systems range from $1,700 to $2,200, there has been a price war at the low end among dozens of Kickstarter projects and RepRap innovations. Makible is possibly the lowest priced 3D printer in the market.

To reduce the cost, the MakiBox is a smaller 3D printer. But it can still print objects as large as 14 iPhone 5s stacked in two columns.

A Visit to Makible in Hong Kong

Our friends at Hack Things are traveling in China this week, and paid a visit to the team building the MakiBox, a $200 3D printer.

Yesterday we dropped in on Elliot and Jon of Makible at their lab in Kwai Hing, Hong Kong, where a team is hard at work making what will likely be the world’s most affordable 3D Printer, the MakiBox. It will launch later this year for just $200 (as a kit).

Why does price matter? To get an idea of cost, at the moment Shapeways charges roughly $3 per cubic centimeter when the plastic itself costs less than $0.05. It wouldn’t take much printing before the Makibox pays itself off. However when you factor in shipping and turnaround time, you see the real advantage of having a desktop printer nearby. Not only that, but low cost itself enables new applications and markets such as in education and makes small batch production more affordable (e.g. it’s more practical to run a farm of 3D printers if the fixed costs are low.)

The video below shows a profile of Buford and Makible.

 

CC Image by cloneofsnake

Inside 3D Printing Conference in New York – A Retrospective

Inside 3D Printing Conference Entry

Inside 3D Printing Conference

In a context that felt a bit like Mr. Smith Goes to Washington, this week 3D printing went to New York for the first ever Inside 3D Printing Conference.  Over two full days at the Javits Convention Center in Manhattan, a broad array of industry leaders, innovators, academics and analysts gave keynotes, led seminars, and showed off their latest products to over 3,000 conference attendees.  For many in the crowd, this was a crash course on a technology that has been exploding in the public consciousness over the past two years, and for others it was a chance to network, hear from big names in the industry, and get a sense for where 3D printing will go next.

In a role that seemed fitting given his company’s leadership in the industry and status as the conference’s primary sponsor, 3D Systems CEO Avi Reichental opened the conference with the declaration, “Complexity is free” in a 3D printed world.  Never before, he underlined, has a manufacturing process been indifferent to geometric complexity, and to him this is the single biggest reason 3D printing will continue to grow and expand into sectors ranging from education to medical devices to automotive and aerospace.

Cornell Prof 3D Prints Human Ear

Much of the conference’s focus was on these different segmentations of 3D printing, and breakout seminars throughout the two days took a deeper dive in a variety of subjects.  Some of the more memorable seminars explored integrating 3D printers into K-12 education, topology optimization – a complex but very impressive design tool that appears to be a perfect match for 3D printing, consumer desktop and cloud 3D printing, and bioprinting human tissue for medical applications.  Longtime industry analyst Terry Wohlers and Shapeways CEO Peter Weijmarshausen also gave keynote addresses highlighting their vision for the industry’s future.

Sculpteo 3D Printing

3D Printed iPhone Case from Sculpteo

Outside the seminar room the conference also had a distinctly hands-on element.  A bustling exhibit hall hosted dozens of booths showing off a variety of consumer and enterprise 3D printers along with more curious technologies like 3D scanners and novel CAD input devices.  3D printing service companies were also eager to engage with potential customers, showing high quality parts available for remote ordering online.

While many sides of the industry were highlighted at the inaugural Inside 3D Printing Conference this week, the underlying theme was very clear: while 3D printing technology may have existed in research labs and niche applications since the 1980s and ‘90s, it is only now beginning to truly change our lives in meaningful ways.  And from the number of times speakers said “Nascent,” “Just the first inning,” or “Only scratching the surface” to describe the state of the industry, it is clear that insiders see the eventual impact that 3D printing will make on the world to be profound, far-reaching, and on a larger scale than most casual observers can imagine today.

 

Authored by Brian H. Jaffe, founder of Mission St. Manufacturing and contributor to On 3D Printing.

Read our full coverage on the conference: Day 1 and Day 2.

Inside 3D Printing Conference: Day 2 Top Stories

Inside 3D Printing Conference Day 2

Inside 3D Printing Conference: Day 2

Day 2 of the Inside 3D Printing Conference was exciting and informative. Below are the top stories from the day. (If you haven’t read it yet, here is our recap of Day 1.)

Topology Optimization in Additive Manufacturing: 3D Printing Conference (Part 5)

Topology optimization, a process inspired by bone structure research done over a century ago, is explained by solidThinking designers.

Shapeways Funding: $30 Million from Andreessen Horowitz, Chris Dixon to Join Board

New Shapeways funding! Shapeways announced a new round of funding led by Andreessen Horowitz. Partner Chris Dixon will join the Shapeways board.

Sculpteo Cloud 3D Printing, iPhone Cases, and More – 3D Printing Conference (Part 6)

Sculpteo is a 3D printing marketplace that is innovating on 3D printing services. We spoke with them at the Inside 3D Printing conference in NYC.

3D Printing in K-12 Education: Virginia Leads the Way – 3D Printing Conference (Part 7)

The Commonwealth Engineering and Design Academy in Virginia looks to integrate 3D printing to revolutionize K-12 education.

Shapeways CEO: Become a Creator of the Products You Care About – 3D Printing Conference (Part 8)

Shapeways CEO Peter Weijmarshausen delivers an update on his company at the Inside 3D Printing Conference, fresh off of a new round of funding.

Shapeways CEO: Become a Creator of the Products You Care About – 3D Printing Conference (Part 8)

Shapeways CEO 3D Printing Conference

Shapeways CEO Gives an Update on His Company

Peter Weijmarshausen, the CEO and co-founder of Shapeways, a leading consumer facing 3D printing service company, started his keynote address today at the Inside 3D Printing Conference in New York with the question, “What do you really want?”  He went on to explain that the problem with mass manufacturing is forcing individual consumers to buy products that are identical to what other people buy, even though everyone has unique preferences.  To illustrate this point he showed a picture of a custom car.  “This is a labor of love, and extremely costly,” he said, pointing to the picture.  3D printing, on the other hand, makes customization easy.  And that makes it a very valuable service.

Shapeways Growth

So far it appears that Mr. Weijmarshausen is correct, as Shapeways is growing fast, and planning to grow even faster in the future.  Last year the company hosted Mayor Michael Bloomberg to open a new factory on Long Island, and just today it announced an additional $30 million in venture capital funding.  However, Mr. Weijmarshausen prefers touting slightly different metrics.  Today Shapeways has over 10,000 designers and over 300,000 community members that submit and purchase 60,000 new designs every month.

Yet it is not just the ability to upload and purchase designs that excites the people at Shapeways.  As shown in a brief demo of the ‘sake set creator’ app, the real vision is for consumers to be able to customize template designs in user-friendly applications.  Today it might be something as simple as a coffee cup or a lampshade, but Shapeways believes this is just the beginning.

The Future of 3D Printing

When asked what he hopes for the future of 3D printing, Mr. Weijmarshausen paused for a moment and then said new materials and larger scaling of the industry at large.  3D printing, as he pointed out, is still a very small industry.  The faster it grows, the more people will become aware of it, and in his opinion this will be good for not just Shapeways but also for consumers everywhere.

 

Authored by Brian H. Jaffe, founder of Mission St. Manufacturing and contributor to On 3D Printing.